The ultimate combustion goal is to match each molecule of fuel with a corresponding number of molecules of oxygen so that neither has any molecules remaining after combustion in the engine and catalytic converter. Such a balanced condition is known as stoichiometry. Extensive carburetor modifications and complexities were needed to approach stoichiometric engine operation in order to comply with increasingly-strict exhaust emission regulations of the 1970s and 1980s. This increase in complexity gradually eroded and then reversed the simplicity, cost, and packaging advantages carburetors had traditionally offered over fuel injection systems.
There are three primary types of toxic emissions from an internal combustion engine: Carbon Monoxide (CO), unburnt hydrocarbons (HC), and oxides of nitrogen (NOx). CO and HC result from incomplete combustion of fuel due to insufficient oxygen in the combustion chamber. NOx, in contrast, results from excessive oxygen in the combustion chamber. The opposite causes of these pollutants makes it difficult to control all three simultaneously. Once the permissible emission levels dropped below a certain point, catalytic treatment of these three main pollutants became necessary. This required a particularly large increase in fuel metering accuracy and precision, for simultaneous catalysis of all three pollutants requires that the fuel/air mixture be held within a very narrow range of stoichiometry. The open loop fuel injection systems had already improved cylinder-to-cylinder fuel distribution and engine operation over a wide temperature range, but did not offer sufficient fuel/air mixture control to enable effective exhaust catalysis. Closed loop fuel injection systems improved the air/fuel mixture control with an exhaust gas oxygen sensor. The O2 sensor is mounted in the exhaust system upstream of the catalytic converter, and enables the engine management computer to determine and adjust the air/fuel ratio precisely and quickly.
Fuel injection was phased in through the latter '70s and '80s at an accelerating rate, with the US, French and German markets leading and the UK and Commonwealth markets lagging somewhat, and since the early 1990s, almost all gasoline passenger cars sold in first world markets like the United States, Canada, Europe, Japan, and Australia have come equipped with electronic fuel injection (EFI). Many motorcycles still utilize carbureted engines, though all current high-performance designs have switched to EFI.
Fuel injection systems have evolved significantly since the mid 1980s. Current systems provide an accurate, reliable and cost-effective method of metering fuel and providing maximum engine efficiency with clean exhaust emissions, which is why EFI systems have replaced carburetors in the marketplace. EFI is becoming more reliable and less expensive through widespread usage. At the same time, carburetors are becoming less available, and more expensive. Even marine applications are adopting EFI as reliability improves. Virtually all internal combustion engines, including motorcycles, off-road vehicles, and outdoor power equipment, may eventually use some form of fuel injection.
The carburetor remains in use in developing countries where vehicle emissions are unregulated and diagnostic and repair infrastructure is sparse. Fuel injection is gradually replacing carburetors in these nations too as they adopt emission regulations conceptually similar to those in force in Europe, Japan, Australia and North America.
Wednesday, August 19, 2009
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